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Mold
 .  From mold to the forming process and heat treatment
Tokuhatsu's production processes are found in every manufacturing step.
Good products are determined by the molds. We carry out everything in-house, from mold design to mold fabrication and making the final products. In order to achieve low cost, we actively work on improving the service life of our molds.
Mold design:

Optimization of product molds with complicated shapes is helped by using FEM analysis.

Mold fabrication: We fabricate all molds in-house. Parts are processed in our machining center and electric wire discharge machines, and they are assembled by well experienced operators.
Progressive mold fabrication technology tailored to raw materials and specifications

The working processes, such as bending, drilling, flanging, dowel centering, and warp correction, are even more concentrated in progressive molds. We make molds suitable for various materials from high carbon steel to rolled steed for general construction.
Electric wire discharge machine
Equipment name Capacity (maximum processing size) Q'ty Manufacturer
Electric wire discharge machine 1050x800x295 5 Mitsubishi Electric
Electric wire discharge machine
Machining center  
Equipment name Capacity (maximum processing size) Q'ty Manufacturer
Machining center 1080x650 1 Mitsui Seiki
Machining center
CAD  
Equipment name Software Q'ty Manufacturer
CAD/CAM EXCESS-PLUS 6 Computer Engineering
CAD
Equipment name Capacity (maximum processing size) Q'ty Manufacturer
Flat-surface grinding machine 1000x500 3 Nagashima Seiko, Okamoto Machine Tool, KENT
Mold grinding machine 240x125 2 Mitsui Seiki
AERO LAP - 1 Yamashita Works
Grinding machine
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